An H-beam welding line is a complete, automated production system for manufacturing H-shaped steel beams. Its main equipment typically include a beam assembling machine, straightening machine, and welding machine, main arc welding systems (often submerged arc welding - SAW), turn-over devices, and a control system. Our AMH lines are designed for high efficiency and consistent weld quality in structural steel fabrication.
A laser lathe (or laser cutting lathe) integrates laser cutting technology with rotary motion, allowing for high-precision, non-contact beveling, groove cutting, and end-prep on pipes, tubes, and round bars. It offers superior speed, complex profile capability, and eliminates tool wear issues associated with conventional mechanical lathes, ensuring perfect fit-up for critical welds.
Aluminum-magnesium alloy wire (e.g., ER5356, ER5183) provides high strength, excellent corrosion resistance (especially in marine environments), and good crack resistance. It's the preferred choice for welding 5xxx and 6xxx series aluminum alloys in shipbuilding, transportation, and structural applications where strength-to-weight ratio is crucial.
Use ER309LMo when joining dissimilar metals (like carbon steel to stainless) or overlaying on carbon steel where enhanced resistance to pitting and crevice corrosion is required in chloride environments. The added Molybdenum (Mo) provides this superior corrosion resistance compared to standard ER309L, making it ideal for chemical processing and offshore applications.
WC20 tungsten electrodes (2% Cerium Oxide) are excellent all-rounders for both AC (aluminum/magnesium) and DC welding. They offer easy arc starting at lower voltages, good arc stability, and lower burn-off rates than pure tungsten. They are a versatile, non-radioactive choice for precision TIG welding across various metals, especially where consistent performance is key.
Key factors for a welding electrode coating machine include: production capacity (kg/hr), type of coating (extrusion vs. dipping), drying system efficiency, automation level, and compatibility with various coating formulations (cellulosic, basic, rutile). A reliable machine ensures consistent coating thickness and composition, directly impacting electrode performance.
Yes, our advanced H-beam welding lines are designed with adjustable clamping and positioning systems to accommodate a wide range of beam lengths, heights (web), and widths (flange). CNC controls allow for quick changeover, making them suitable for both batch production and customized structural steel fabrication.
Absolutely. Laser-based end preparation is ideal for high-alloy materials. It produces a clean, oxidation-free cut edge with minimal heat-affected zone (HAZ), preventing the loss of corrosion resistance in materials like duplex and super duplex stainless steels, which is a risk with plasma or mechanical methods.
Aluminum-magnesium wire is much more sensitive to moisture and contamination. It must be stored in its original, sealed packaging in a dry environment and used with Teflon or Nylon liner in the feed system to prevent shaving and “bird-nesting.” Proper handling prevents porosity and ensures optimal weld quality.
ER309LMo is primarily used with Gas Metal Arc Welding (GMAW/MIG) and Gas Tungsten Arc Welding (GTAW/TIG) processes. For submerged arc welding (SAW), a matching flux is required. It is suitable for all-position welding when used with the appropriate shielding gas (e.g., Argon + 2-3% CO2).
Choose WC20 primarily for safety and environmental reasons, as it is non-radioactive. While WT20 has excellent arc characteristics, Ceriated tungsten offers comparable performance in many applications without the health and disposal concerns associated with thorium, aligning with modern workshop safety protocols.
A manual machine requires operator intervention for core wire feeding and coating application, suitable for R&D or small batches. An automatic welding electrode coating machine integrates wire feeding, coating extrusion, cutting, and conveying into a continuous, PLC-controlled line, ensuring high-volume production with consistent quality and reduced labor.
Essential safety features include: Full Class 1 laser enclosure with interlocked doors, laser-safe viewing windows, fume extraction systems, emergency stop buttons, and clear warning signs/labels. Proper training on laser safety (ANSI Z136.1) for operators is non-negotiable.
Yes, we supply aluminum-magnesium welding wire on large-diameter spools (e.g., 300mm/15”, 500lb drums) specifically designed for high-uptime robotic and automated welding systems. This minimizes wire changeovers and supports continuous production in manufacturing facilities.
Consistency requires strict control of raw materials (core wire & flux ingredients), regular calibration of the extrusion die and feed mechanism, maintaining proper slurry viscosity, and a controlled, multi-stage drying/baking oven profile. Implementing a robust quality management system (like ISO 9001) around the electrode coating machine operation is essential.
Strictly follow international quality standards to ensure the high quality,consistency of each batch of welding consumables. We provide comprehensive after-sales service and technical support to meet our customer needs.
Welding material delivery time ranges from 3 days to 30 days (depending on quantity, packing, etc.). As one of the leading welding machine suppliers, our welding equipment delivery time is from 7 days to 60 days. Machines for production lines, including automatic welding lines, have a delivery time from 20 days to 90 days.
Mostly by sea and by train, some times by air, Express company,or speical delivery.
By bank account, paid through alibaba.com account,payble, wechat pay, Alipay, Western Union,cashes, etc.
We accept OEM and ODM for welding materials and different welding machines.
