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Narrow Gap Submerged-Arc Welding System

Specially designed for automatic welding of main circumferential seams on heavy-duty pressure vessel shells. It handles groove depth up to 300-400 mm with groove root width of 18-24 mm. Widely used in petrochemical, boiler and nuclear-power thick-wall pressure-vessel fabrication.


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Main Technical Features

  • Equipped with dual side-wall tracking and height tracking functions. It keeps constant wire-to-sidewall distance and constant wire stick-out, minimizing welding defects caused by assembly deviation and ensuring stable welding quality.

  • Adopt twin-wire welding process: straight wire feeds vertically downward while bent wire points toward groove side wall. Both wires work within one common molten pool to produce wide-and-thin weld beads. Subsequent weld bead delivers heat-treatment tempering effect on previous passes. Heat input to groove side walls is reduced. Mechanical properties of welded joints, especially toughness of heat-affected zone (HAZ), are better than conventional submerged-arc welding.

  • Fully-automatic one-layer-two-pass welding cycle. Achieves excellent weld profile and smooth weld surface. Welding slag shell peels off automatically, no manual slag removal required inside narrow groove, greatly saving post-processing labor cost.

  • Narrow-groove design reduces filler metal consumption by 50-60% vs conventional SAW. Lower welding distortion and residual stress, less straight-overhead work, ideal for mass production of heavy thick-wall vessels.


Typical Workpieces

Outer circumferential & longitudinal seams of heavy-duty pressure vessels, hydrogenation reactors, boiler drums, nuclear-power component shells.


Specifications

ItemParameter
Max Groove Depth300–400 mm
Groove Root Width18–24 mm
Welding ProcessTwin-wire narrow gap SAW, one-layer-two-pass
TrackingDual side-wall + height tracking
Slag RemovalAutomatic slag peeling, no manual cleaning


Application

Specially designed for automatic welding of main circumferential seams on heavy-duty pressure vessel shells. It handles groove depth up to 300-400 mm with groove root width of 18-24 mm. Widely used in petrochemical, boiler and nuclear-power thick-wall pressure-vessel fabrication.

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+8615020018612 aliya@amhmachine.com
4 floors, building 3, zhongrun centry centre, No.12111 of jingshi road, lixia district, Jinan, Shandong, China
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Contact Us
+8615020018612 aliya@amhmachine.com
4 floors, building 3, zhongrun centry centre, No.12111 of jingshi road, lixia district, Jinan, Shandong, China
Follow Us